Sterilization of surgical materials and instruments

Physical sterilization

  • Thermal
  • Filtration
  • Radiation

Thermal

  • Steam sterilization is the most commonly employed method of sterilization of instruments and equipment.
  • Different types of autoclaves are
    • pressure steam sterilizer
    • steam pressure sterilizer
    • vacuum steam sterilizer
    • dressing sterilizer
    • gravity displacement sterilizer

  • Instrument packs are positioned vertically (on edge ) and longitudinally in autoclave
  • A 13 minutes sterilizing cycle (exposure to saturated stem at 1210C) is a safe minimum required
  • Large linen packs require 30 minutes at 1210C
  • Once sterilized, sterile packs should be stored in closed cabinets. All packs should be dated.
  • Sharp instruments ¾ scissors, needles; surgical instruments can be sterilized by this method.

Dry heat sterilization

  • Dry heat destroys microorganisms primarily by oxidation process.
  • It is used to sterilize those materials for which moist heat cannot be used either due to deleterious effects on the material or material being impermeable to steam e.g: oils, powders, glass surgicals etc.
  • Slow process and long exposure time at a high temperature is required as spores are relatively resistance to dry heat.

Methods
  • Direct exposure of instruments to flame – not reliable.
  • Hot air oven – most common method.
  • An exposure to dry heat at a temperature of 1600C for 60 min will achieve sterilization equal to that of moist heat at 1210C for 15 min, at 151 lbs pressure.
  • Temperature time combinations for dry heat sterilization
    • 1200c for 8.0 hours
    • 1400c for 2.5 hours
    • 1600c for 60 minutes
    • 1700c for 40 minutes
  • Exposure time relates to the time after specific temperature has been achieved and don’t include heating lags.
  • Clean gowns, paper wrapped material, swabs, Petridis – 1200c for 8 hours
  • Stainless steel lens and glass ware – 1600c for 60 min

Filtration

  • Filtration is used in air conditioning system to remove particles as small as 0.3 μm in diameter and also used to filter-sterilize heat labile solutions.

Radiation

  • Ultraviolet light is used for surface sterilization.
  • Ionizing radiations, Beta and cathode rays are used to sterilize heat sensitive prepackaged surgical materials.
  • Example: Surgical mask – to produce two fold effect. CHEMICAL AGENT
  • An ideal chemical agent should have following properties
    • kill all pathogenic microorganism
    • work effectively in short period of time
    • exert residual action
    • not corrode, dry or stain
    • be stable, odorless, non toxic
    • be effective in presence of organic matter
    • not be inactivated by other concurrently used chemicals

Chemical sterilization

  • Germicidal solutions Glutaraldehyde, Beta propiolactone
  • Ethylene oxide

Chemical sterilization by gases

  • Ethylene oxide acts by inactivating the DNA molecules in the microbial cells thus preventing cell reproduction. Temperature – 120 to 140oF
  • Eg: ethylene oxide, formal dehyde and beta propiolatone (generally used)
  • Sharp edged instruments – Scalpel blades, hypodermic needles.

Agents in solution form

Alcohol

  • Ethyl alcohol (70%), Isopropyl alcohol (90%) are commonly used
  • Presence of water easily denatures the protein.
    • 70% alcohol is more qermicidal than absolute alcohol.
    • Isoprophyl alcohol is more bacterial than ethyl alcohol
  • Sterilization can be done by immensities continuously. Eg: Needles.

Aldehyde

Formaldehyde and flutasaldehyde (cidex, parvo cide )

Formaldehyde

  • Available as formalin 37% solution of formaldehyde and water.
  • Used as gas for fumigation.
  • Irritant to skin and mucous membranes.

Oxidizing agent e.g. Halogens

  • Inorganic Iodine compounds
  • Organic Iodine compounds

Surfactants – Soaps, detergents

Phenolic derivatives – carbolic acid

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